Digital transformation Trends
The Digital transformation in the manufacturing industry will soar into new heights in 2020. Any manufacturer who wants to beat the competition in the current market should adapt the digital transformation for smart manufacturing. Embracing new technologies will allow you to meet your customer’s demand for efficiency and better quality than ever before.
Digitalization in manufacturing is not just for better customer experience, manufacturers benefit too. They enjoy enhanced productivity, improved quality, reduced production costs, customization, and enhanced safety in the working environment.
The fourth industrial revolution will disrupt the manufacturing industry in a big way. Lots of automation and the use of advanced technologies will improve production. Here are the top 5 digital transformation trends to expect in 2020.
1. Increased Use of Robots
Robotic are increasingly becoming common in the manufacturing space. The number of robots is fast-growing due to the efficiency they offer. Today, China, which is a leading manufacturing nation, has a robot density of about 150 robots per 10,000 employees. The use of industrial robots enables manufacturers to increase sales by up to 20% annually.
The partnership between industrial robots and manufactures will transform the manufacturing landscape. Robotics allows automation of operations for enhanced efficiency and safety when doing dangerous tasks. They minimize errors and offer a solution to the monotonous tasks through their automation. It allows employees to concentrate on productive areas.
Many manufacturers now welcome the use of robots. Cobots are slightly different from robots because they are more collaborative with workers. Instead of replacing employees, they work together. The advanced robots have enhanced intelligence and can detect the presence of humans, allowing them to have a great partnership. Cobots also sense problems and avoid them in real-time.
Contrary to what most people fear, robots will not wipe out the human workforce on the factory floors. They create more jobs in fields such as programming, engineering, data analysis, and robot maintenance.
2. Predictive maintenance will Soar
Predictive maintenance is the practice of using techniques and tools that monitor how the equipment works. They can detect potential problems during the operations and fix them before they failure occurs. The product of using this technology is reduced downtime. Downtime is one of the expensive events that manufacturers face. Research shows that factories lose an average of $260,000 every hour out of machine failure. So, using predictive maintenance technology will eliminate the need for planned maintenance, which is both costly and slows production.
Modern machines have inbuilt sensors that alert employees whenever there is a need for maintenance. Such real-time notifications allow immediate response cutting down equipment failures by a significant percentage.
The lean manufacturing system is another digital transformation that will improve efficiency in manufacturing. The goal of this system is to eliminate activities that don’t add value. By reducing wastes, manufacturers will be able to deliver products with higher quality at low production costs.
Lean manufacturing entails:
- Enhancing machine-life using predictive maintenance
- Reusing of material
- Adapting the use of renewable energy
- Hiring equipment to cut production costs
3. Machine Learning (ML) & Artificial Intelligence (AI)
Machine learning and artificial intelligence are revolutionizing manufacturing. These technologies introduce a new age of production that will increase efficiency and cut production costs. The industrial production can be both time consuming and costly to manufacturers who lack appropriate tools of production.
The use of ML is becoming a trend in the building and assembling of products using modern technology. It allows manufacturers to operate with maximum precision. They achieve this through smart manufacturing that entails using robots to do specific tasks with greater accuracy and technology to detect and resolve errors in real-time.
The manufacturing sector is one of the leading users of AI. The artificial intelligence technology is revolutionizing how manufacturing is done. Manufactures can use AI to improve efficiency, worker’s safety, and quality of goods. Modern robots use come with AI capabilities that allow them to learn alongside workers. What this means is that manufacturers can look forward to enhanced productivity thanks to AI that offers high efficiency, which exceeds that of employees.
4. 5G Technology
5G technology is among the digital transformation that will disrupt the industry in 2020. The tech enables manufacturers to leverage the benefits that come with faster and reliable coverage. Innovations like cloud computing and the use of cloud management software are taking shape in the manufacturing industry. 5G network will allow factories to optimize technologies like real-time predictive maintenance to boost productivity.
As manufacturers brace for the 5G tech, they need to lay the proper infrastructure that will allow them to stay ahead of the competition. The fast connectivity will prove useful with the implementation of centralized tracking, utilization of cloud storage, and advanced inspection techniques.
The 5G tech one of the digital transformation trends that are set to give birth to an ecosystem of smart manufacturing.
5. Employee Tech
Manufacturers now rely on technology more than ever. New technologies continue to pack the manufacturing industry each day. In 2020, there will be an increased need for tech-savvy employees. Manufacturers can train their employees to acquire the right skill that matches the current technologies. As a result, manufacturers need to make themselves appealing to 3D printing specialists, data analysts, app developers, computer programmers, among others.
In a smart manufacturing environment, workers need to be able to communicate digitally with each other. They will also need to interact with machines in performing tasks. Manufacturers will need to invest in technologies that allow employees to communicate effectively for the proper flow of information. Bringing employees to par with the digital revolutions will enable them to efficiently navigate the tech environment.
To be competitive, manufacturers should be dedicated to investing in technology. Choosing the above 5 digital transformation trends that will dominate manufacturing in 2020 will allow manufacturers to meet their customer’s expectations.
It essential that companies combine traditional manufacturing methods with advanced technologies in manufacturing. However, most of the technologies go together hence the need to use the new technologies in various sectors. For instance, the use of robots and other automation tools works best with the IoT that is efficient when integrated with cloud-based technology.
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